NITROGEN GENERATOR
Cost-Effective, Efficient, Reliable, Sustainable Nitrogen Generation Solutions
01. OXYGEN ANALYSIS (ZIRCONIA SENSOR)
The zirconium oxide sensor, provided as standard equipment, stands out with its high durability and unwavering reliability. Its thermal resistance and rapid response capability ensure the continuous and safe monitoring of purity levels.
02. MICRO, ACTIVATED CARBON AND DUST FILTERS
The zirconium oxide sensor, provided as standard equipment, stands out with its high durability and unwavering reliability. Its thermal resistance and rapid response capability ensure continuous and safe monitoring of purity levels.
03. PLATFORM AND CARRIER
All PSA generators are developed in compliance with PED (DGRL) standards and designed to withstand 2.2 million pressure cycles, maintaining their structural durability over long-term operation. High-quality metal plates with a specialized design that enhances flow efficiency are used in our Nitrogen Generators.
04. HIGH-QUALITY CMS
Manufactured using biodegradable raw materials, the Carbon Molecular Sieve (CMS) stands out with its environmentally friendly structure as well as its superior adsorption performance. It provides high efficiency by offering a long service life and low air consumption values. It is a durable, sustainable, and performance-oriented solution.
Nitrogen Generator Installation Diagram
NITROGEN GENERATOR TECHNICAL DATA SHEET
NOVA NITROGEN GENERATOR
TECHNICAL SPECIFICATIONS
Designed to meet the demands of your industrial operations, our high-performance and reliable nitrogen generators utilize Pressure Swing Adsorption (PSA) technology to offer a sustainable and economical nitrogen generation solution, significantly boosting your operational efficiency.
PSA Technology
By generating your nitrogen gas independently on-site, it eliminates your dependence on external sources and reliably delivers an optimal return on your investment.
High Purity Performance
Thanks to Carbon Molecular Sieve (CMS) technology, it enables high-purity nitrogen generation ranging from 95% up to 1 ppm (99.999%).
Uninterrupted and Reliable Operation
Ensures continuity in your production processes with a 24/7 continuous operation principle and a durable, long-lasting design.
Wide Capacity Options
A wide range of production capacities, from 0.5 Nm³/h to 2,750 Nm³/h, offers tailored solutions to meet diverse operational requirements.
Superior Hardware and Reliability
High-performance Bürkert brand pneumatic valves. Safe operation with dew point measurement and integrated protection mode. IP55 protection class for demanding industrial environments.
Advanced Control and Integration
Precise Nitrogen Purity Measurement with Zirconium Dioxide Sensor User-friendly interface with Siemens PLC and 7” touch screen. Easy automation integration with Modbus / Profibus / RMB support.
Right Capacity, Right Technology
Flawless Nitrogen Solutions
SUPERIOR CUTTING QUALITY IN LASER CUTTING WITH 99.999% PURITY NITROGEN GAS
In industrial laser cutting processes, cut edge quality, processing speed, and the protection of the material surface against oxidation are of critical importance. Nitrogen gas with a purity level of 99.999% provides a high-performance and economical solution for cutting materials such as carbon steel, stainless steel, and aluminum, thereby boosting production efficiency.
Oxidation-Free Cutting Quality
Nitrogen gas at 99.999% purity prevents oxide formation on the material surface during cutting, providing smooth, clean, and bright cut edges.
Cost-Effective Solution
This industry-standard purity level optimizes operational costs while delivering high-quality cutting performance.
High Production Efficiency
Maximizes the efficiency of your production processes by enabling high cutting speeds in full compatibility with laser cutting machines.
Wide Material Compatibility
Demonstrates effective cutting performance on a wide range of metal types, including carbon steel, stainless steel, aluminum, and similar metals.
Suitability for Industrial Applications
Fully compatible with CNC-controlled laser cutting systems, it can be used safely and reliably in mass production processes.
Low Operating and Maintenance Costs
With minimum maintenance requirements and the advantage of on-site generation, it significantly reduces your operational costs and reliance on external suppliers.
%70 Savings
From 95%
to 99.999%
Purity
PSA TECHNOLOGY
The operational process relies on the fundamental principle of adsorption. To produce nitrogen, compressed air is alternately passed through two tanks filled with Carbon Molecular Sieve (CMS). Oxygen molecules in the atmospheric air fed into the system under pressure are trapped by the CMS surface. Meanwhile, the unabsorbed nitrogen molecules pass straight through the CMS structure and are transferred to the downstream nitrogen storage tank, where the gas is stored for on-demand use.
When the CMS material in the first tank becomes fully saturated with oxygen molecules, the production cycle automatically switches to the second tank. While oxygen trapping continues under pressure in the second tank, the CMS in the first tank vents the accumulated oxygen (regeneration), making it ready for reuse. This alternating operation mechanism ensures an uninterrupted and stable flow of nitrogen gas.
END YOUR DEPENDENCE ON NITROGEN GAS SUPPLY
PRODUCE YOUR OWN NITROGEN GAS!
NOVAPURE PURITY TECHNOLOGY
During the initial start-up of the system or when the slightest deviation in gas purity is observed, the storage tank is purged with nitrogen to reach the targeted purity level. The NovaPure system makes nitrogen gas available for use by activating the outlet valve only when the desired quality standard is met. Gas falling below the required values is discharged from the process, ensuring the safety of the system. It guarantees an uninterrupted and stable product quality, especially for sectors requiring high precision such as laser cutting, food packaging, chemicals, and pharmaceuticals.
Superior Quality at an Accessible Cost
NovaPure technology is reinforced by two critical components: a precision sensor that monitors the pressure in the inlet line, and a flow sensor that instantly tracks the gas flow at the outlet point.
SMART ENERGY AND PERFORMANCE MANAGEMENT
Monitors nitrogen demand and purity in real time using high-precision zirconium oxide sensors. The AI-supported control unit analyzes consumption data to predict future needs and dynamically adjusts system performance.
By optimizing cycle times during low-demand periods, this technology prevents unnecessary valve transitions, minimizes air loss, and reduces compressor load. Designed especially for facilities with fluctuating consumption profiles, the system delivers maximum operational cost savings.
DEWPOINT CONTROL
Includes temperature and pressure dew point sensors that continuously monitor the temperature and humidity of the inlet air. It is an energy management model that perfectly adapts to demand, respects the environment, and minimizes operational costs.
NEVER STOP PRODUCTION WITH NOVA REDUNDANT FEED SYSTEM
The Nova Gas “Base Load Switching” system manages dual supply units through a smart hierarchy. The transition between systems takes place fully automatically based on pressure and flow values. By ensuring even wear and aging across the systems, this technology extends equipment operational life while flexibly optimizing capacity according to real-time demands. Thanks to its redundant operating structure, your production line never stops, even during maintenance processes. It is designed for a safe, stable, and sustainable nitrogen supply.
UNINTERRUPTED OPERATION, EASY MAINTENANCE WITH NOVA REDUNDANT VALVE BLOCK
Designed to maximize system continuity, the Redundant Valve Block offers dual-line security at the inlet and outlet of the nitrogen generator. Developed on the fact that the vast majority of failures stem from process valves, this solution allows an instant switch to the backup pipeline via manual switching. In this way, process valves can be cleaned or serviced without stopping the system. Featuring a dual-parallel system structure, it provides a low-cost and highly reliable redundancy solution.
Developed by Nova Gas Industry, Nitrogen Generators are designed with advanced PSA (Pressure Swing Adsorption) Technology to guarantee high-purity and uninterrupted nitrogen gas production in industrial processes. Modern, smart, and next-generation systems are optimized to increase the operational efficiency of enterprises and reliably meet the gas requirements of production lines.
Next-Generation Technology, Powerful Production!
NEXT-GENERATION SOLUTIONS IN INDUSTRIAL NITROGEN GAS PRODUCTION
Up to 70% Savings
Optimize your operational processes by eliminating your dependence on cylinder and liquid nitrogen supply. Generate your own nitrogen gas to achieve up to 70% cost savings in the long run and completely eliminate supply chain risks.
Purity from 95% to 99.999%
We offer nitrogen gas purity precisely adjustable from 95% to 99.999%, tailored to your industrial requirements. Even in your most critical applications, we empower your operations and boost efficiency by providing high-quality nitrogen gas with sustainable performance.
Durable and Long-Lasting Design
Our equipment is meticulously designed to deliver uninterrupted performance even under the harshest industrial conditions. It features high-quality components specifically engineered for long-term, trouble-free operation.
Sustainable Production Technology
Invest in the future with our technology solutions engineered with a low carbon footprint for an environmentally respectful and sustainable production model.
Clean Future
Sustainable Production
OUR ADVANTAGES AND VALUES
- Professional Experience: Thousands of successful system installations worldwide since our inception.
- Engineering Excellence: High-tech systems developed and manufactured to the highest standards.
- Reliable and Flexible: Scalable, modular technology infrastructure adaptable to changing needs.
- Maximum Efficiency: Sustainable growth through low operating costs and high production quality.
We provide our customers with much faster and result-oriented service through our international sales and extensive service network. We invite you to discover this privileged world where we present on-site gas generation technologies.
